In 2020 , De Jong Packaging invested in a Valmet I.Q. Corrugator Quality Control System . commingle precise on-line moisture , temperature , and warp measurements together with true closed - grommet control and moisturizers , Valmet I.Q. stabilizes crude material and process edition to optimize both process execution and canvas timbre in the corrugator .
" One of the challenges postulate a resolution was that the varying moisture grade of newspaper rolls fed to the simple machine affect everything from glue to the final strong-arm show of the sheets and afterwards of final products . The Valmet system now takes fear of this automatically and supply us with uninterrupted mensuration of the flatness ( warp ) of the corrugated sheet . This meliorate our capacity to serve our client on time and with promised quality further , " enounce Mattheus Piek , New Business Manager , De Jong Packaging .
The board from the corrugator is now dependably consistent , which makes the setup of tooling at the convert machines quicker . " Short rescue prison term are one of our strong suit , and with 50 to 60 fiat changes per 24-hour interval , efficient converting surgical process are life-sustaining to maximize production "
" The short frame-up times help us to respond rapidly to an quick client pauperism , as sometimes happens in the fresh produce market place , in addition to guaranteeing a better timbre of product under all circumstances . The Valmet system gives real added note value to the corrugator by ensuring that the board force and appearance meet customer requirements , " say Raymond Segers , Marketing Manager , De Jong Packaging .
Additional insight"Additional knowledge about the corrugator operation has been a enceinte benefit , it gives us better information on specific mathematical product issues . The brainstorm we now have with the Valmet system to our fundamental performance indicator like moisture , temperature , and warp has improve 10 - fold , and with this discernment , we can make quality improvement . options to the auto can now be made much more easily to attain a higher - degree quality than was possible earlier . It ’s a two - step process , first to have a better sympathy of the key performance indicators and then to make changes that ensue in a better product , " adds Piek .
The importance of trainingOperators have promptly take on the young system of rules with the assistance of good preparation . The organization has also improved cooperation between the corrugator and change department by supporting root cause job analysis . " If we have a problem in converting , we can see where it is and quickly respond , " says Piek .
" We boil down early on as to how the system would help to make the team ’s job easier . Initially , they were rummy as to how it would work , but acknowledging that for a kinsfolk company it was a big investment , they were very unforced to work with the system , " says Segers .
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