Step 1
preparation : To make a wooden wagon bike to fit your particular motivation , you will first need to make up one’s mind on a few things : 1 . What diam ? 2 . How thick should material be ? 3 . How realistic do you want your wagon wheel to be ? 4 . What form of fabric ?
This article carry a few simple Assumption , such as : A. Make a wooden wagon bicycle of this case for decoration only ; no structural claim are made for useable use . B. This design and manufacture method acting to make a wooden Dipper rack is just one of a variety of possible designs and methods . C. Ultimate option for materials , material thickness , assembly , attachment , and finish of this decorative wooden wagon wheel is by your special preference .
Step 2
My recommendation for dimensions and materials , to make a wooden wagon wheel that is attractive and decorative , yet lightweight enough to handle safely and well are as follows : -Wheel diam : At least 36 " ; up to 48 " . Make from 5/4 x 6 deck board textile , in eight equal arc - segment . – Wheel flange - segments : At least 1 " chummy ; width to be whatever can be cut from received 5/4 x 6 air pressure - regale deck boards . Length is specify by part the prefer wheel size circumference into the eight adequate section . -Wheel spokes : Length is determined by the wheel diameter and the hub sizing ; plus the depth of the drill holes in those items . The diameter of the spoke is influence by the opt thickness of the brim - segments and wheel hub . For fitting into stock 5/4 imperativeness treat deck board fabric , spokes should be no larger than 3/4 " diameter , which will pull up stakes only about 1/8 " stuff on either side of the holes ( sufficient for this decorative - only wooden wagon rack ) . If your local home center or hardware storage carries pressure address dowel , use that ; otherwise , standard dowel pin material is alright as long as it is protected by a unspoilt exterior finish product . -Glue : Use a superior - calibre , exterior ground level wood - bonding adhesive . There are many to select from ; translate the labels carefully , or postulate for assistance at your home center field or ironware store for respectable results . -Finishing products : Use high quality , exterior - grade stains , varnishes , paints or other sealants and protectants designed for exposure to elements germane to your area . -Wood makeweight : You will postulate a small amount of woodwind filler , to fill the screw hole out around the outer lip after final meeting place .
Step 3
set up : The first thing to do as you make a wooden station waggon bicycle is to layout your chosen sizing station waggon wheel on a piece of plyboard or other panel prominent enough for the full scale of measurement drawing ( or at least a half - drawing , if choose steering wheel size is very large ) . See image for idea of a full layout . Be careful to keep your layout to scale , and be as accurate as you’re able to when you layout the rung and rim segments .
Essentially , you are laying out eight adequate segments of a circle ; so to make a wooden wagon wheel template that ’s accurate , you ’ll have to go back to your gamey - schooling geometry and take careful measurements ; that ’s all that ’s needed .
Step 4
make a formula for the rim - segments : so as to make your coaster wagon wheel rim - segments all alike , it is a good idea to make a ( durable ) cardboard design , to trace and abbreviate each piece the same .
Be trusted to disregard the ends of these rim - segment at the proper mating angles . They will be glue and screwed to each other as demonstrate in diagram at Step 6 . Wheel hub : At least 1 " thick ; at least 4 " across . Recommend using stock 5/4 x 6 force per unit area treated deck circuit board material for bike hub .
ghost and cut the eight lip - segments , taking care to keep your cut substantial and accurate .
Step 5
reduce out the core hub : Using your chosen Wain wheel hub dimensions and fabric from your provision stages , layout and cut the center hub part .
Be thrifty to disregard each of the eight sides as squarely as potential . Once cut , layout and bore appropriately sized speak - dowel golf hole , pore in each of the eight side , and penetrate at least 3/4 of an column inch . Also , drill a larger hole through the center of the hub itself , as the ' axle pickle ' .
Step 6
Layout and cut the rim - segments : You will need eight rim - segments ( all likewise ) to make a wooden wagon wheel that is undifferentiated , hardy , and attractive . Using the cardboard template / design you made , follow the eight rim - section form onto your chosen wagon wheel cloth , and cut out the eight segments , keeping all cuts as solid as potential .
Drill a spoke - dowel hole at the center of the categorical side of the flange - segments ( i.e. , privileged boundary ) ; penetrating at least 3/4 of an inch .
Also , exercise minor , tilt screw - holes on the outer side of each of the rim - segments , for attaching each lip - segment to the next with long screws . See diagram .
Step 7
Cut spokes : Using your original layout pattern as a guide , cut the eight spokes to the length needed ; taking into account the astuteness of your drilled spoke - cakehole in the lip - segment and the steering wheel hub . ( i.e. , if you drilled those fix to 3/4 " depths , add 1 1/2 " ) .
Step 8
sand the pieces : After everything is cut out , drilled , and otherwise manufacture , it ’s clip to do some sanding of the pieces so you make a wooden wagon bike that is finished well , and will look more attractive in your yard .
absent the burr leave from the saw - cutting ; lame up any edges needing to be square , and smooth out both sides of each rim - segment and the wheel hub .
Step 9
Assemble your decorative wooden wagon steering wheel : Now that everything is slue out and sanded , lay the pieces onto your full - scale draft ( or one-half draftsmanship ) to ensure they will suit right .
If everything condition out , start glue the spokes into the center hub ; then glue the brim - segments onto the other end of the spokes , clamp as ask .
Also , carefully cheat each lip - section to the next , to splice them all together . Once fully tighten and dependable , fill roll in the hay maw with wood makeweight .
Wipe away excess gum , and grant to dry at least eight hours .
Step 10
polish off : Amandine Aurore Lucie Dupin down the wood makeweight around the out border ; sandpaper any other areas with rough surfaces or edges ; and get quick to go for your pick of finishing products to help preserve your wooden wagon wheel in your area .
You might choose to make it depend like an gaffer ; or perhaps you would prefer something more colourful ; or perhaps super C - dark ; or clean - white ; or whatever befit your personal tastes ! In any shell , to make a wooden police wagon wheel that best suits your specific needs , wants and wishes , utilize your personal choice and touches to make it something you are truly proud of !
Tip
To help oneself fit dowels into snug hole , gently point the ending with a sander or Indian file . As you attempt to make a wooden wagon wheel that is authentic looking and sturdy enough for outdoor habit , be sure to go for adequate exterior - grade protective coatings and cultivation as take by your region ’s mood and other impacting component . If you prefer to make a wooden wagon bicycle without the matte internal sides of each section , you’re able to do so simply by cut an inside radius at the want dimension . Be certain to take into account statement the needed spoke length for this , and check that you allow for enough ' meat ' in the flange width to live with the spoke - hole profoundness of 3/4 " without penetrating through ! I would recommend the rim width to be no less than 2 1/2 " .
Warning
Read and follow all manufacturers ' instructions and guidelines for safe handling , employment , installation , surgical operation and maintenance of equipment , tools , and products . Make a wooden wagon rack you could value : habituate appropriate personal protective equipment and guard gear when working with tools , cloth , equipment and product .
